Cleveland-range (T) MKDL-125-T (-CC) Instrukcja Użytkownika

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SE95018 Rev. 5
1333 East 179th St., Cleveland, Ohio, U.S.A. 44110
Phone: (216) 481-4900 Fax: (216) 481-3782
Visit our web site at www.clevelandrange.com
Operators Manual
Installation, Operation & Service
Direct Steam Mixer Kettles
Clev elan
d
Enodis
MODELS: (T) MKDL-40-T (-CC)
(T) MKDL-60-T (-CC)
(T) MKDL-80-T (-CC))
(T) MKDL-100-T (-CC)
(T) MKDL-125-T (-CC)
(T) MKDL-150-T (-CC)
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Podsumowanie treści

Strona 1 - Clev elan

SE95018 Rev. 51333 East 179th St., Cleveland, Ohio, U.S.A. 44110Phone: (216) 481-4900 Fax: (216) 481-3782Visit our web site at www.clevelandrange.co

Strona 2 - For your safety

Operating Controls & Indicators for Cook Chill Direct Steam Mixer KettlesITEM NO. DESCRIPTION FUNCTION1. Air Quick Connect . . . . . . . . . .Con

Strona 3 - INSTALLATION

Tilting Kettle1. Raise MIXER BRIDGE andswing to side.2. For manual tilt:turnHANDWHEEL.3. For power tilt:turn switch" " to raise, or "

Strona 4 - LEVELING

21OFF ONOFF ON20001930ENTPST OUT PGMRSTUpperDisplayLowerDisplayProgramIndicatorResetKeyEnterKeyNextKeyDownKey Turn POWER switch &q

Strona 5 - PIPING CONNECTIONS

CAL 9900 Controls DrawingMIXER KETTLE OPERATIONUSING CAL 9900Note: Temperature probe on mixer bridge mustbe covered with a minimum of three inches ofp

Strona 6 - PIPING SCHEMATIC

MRC 7000 Controls Drawing (1 pen)Pen DisplayPen1 key -AUTO/MANAUTOMANSCROLL KeyUP KeyDOWN Key˚C˚F˚USPMAN OUT1 OUT2 ALRMManualHeatOutput 1CoolingOutpu

Strona 7 - CHECKLIST

CARE AND CLEANINGCooking equipment must be cleaned regularly tomaintain its fast, efficient cooking performance andto ensure its continued safe, relia

Strona 8 - OPTIONAL CONTROLS

SCRAPER BLADES1. Remove retaining ring and slide scraperblades off agitator arm.2. Place parts in a pan of warm water to soak.3. Clean in a sink, usin

Strona 9 - OPERATING INSTRUCTIONS

STAINLESS STEEL EQUIPMENT CARE AND CLEANING(Suppied courtesy of Nafem. For more information visit their web site at www.nafem.org)Contrary to popular

Strona 10

WARRANTYOur Company supports a worldwide network ofMaintenance and Repair Centers. Contact yournearest Maintenance and Repair Centre forreplacement pa

Strona 11

NOTE: For Hydraulic Hoses orderPart No. RT00505 and specifylength requiredCooling Fan:Fan . . . . . . . . KE54860Fan Cover . . . KE601236Fan Guard

Strona 12 - Discharge Valve

Shut off power at main fuse disconnect prior to servicing.Ensure kettle is at room temperature and pressure gauge is showing zero or less prior to

Strona 13 - USING CAL 9900

18. KE51834 Scraper Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .as required19. KE51875-3

Strona 14 - OPERATION USING

REMOTE CONTROLASSEMBLYITEM NO. PART NO. DESCRIPTION QTY.1. KE53479 Digital Temperature Controller and Indicator . . . . . . . . . . . . . . . . . . .

Strona 15 - CLEANING INSTRUCTIONS

REMOTE CONTROLASSEMBLYITEM NO. PART NO. DESCRIPTION QTY.1. KE53257 Digital Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strona 16 - PRODUCT VALVE

LIFTOFF/AUTOOFF/AUTOOFFOFFHEAT COOLMIX LIFTUP DOWNOFF ONHEAT COOL362

Strona 17

MAIN CONSOLECONTROLSITEM NO. PART NO. DESCRIPTION QTY.1. KE52190 Knob, Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strona 18 - SERVICE PARTS

EMPTYEMPTYEMPTYEMPTYEMPTYEMPTYEMPTYEMPTYEMPTYEMPTYEMPTYEMPTYEMPTYEMPTYMIN.FAST987654321SPEED CONTROLLIFTLEFTKETTLERIGHTKETTLEEMERGENCYSTOPOFF/AUTO OFF

Strona 19 - COMPONENTS

MixingMIX LIFTOFFUP DOWNOFFMIN.FAST987654321SPEED CONTROLLIFTLifting & LoweringBridge1. Turn MIX/LIFT SWITCH to "LIFT".

Strona 20

ELECTRICALCOMPONENTASSEMBLYITEMNO.PART NO. DESCRIPTION QTY.1. KE50343-7 Component Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . .

Strona 21 - ASSEMBLY

ELECTRICALCOMPONENTASSEMBLYITEM NO. PART NO. DESCRIPTION QTY.1. KE50343-8 Component Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . .

Strona 22

PLUMBINGASSEMBLY -10" CONSOLEITEM NO. PART NO. DESCRIPTION QTY.1. KE02055-2 Steam Valve 3/4" . . . . . . . . . . . . . . . . . . . . . . .

Strona 23 - CONTROLS

GENERAL Installation of the kettle must be accomplished byqualified installation personnel working to all applicablelocal and national codes. Improper

Strona 24

PLUMBING ASSEMBLY - 18" CONSOLEITEM NO. PART NO. DESCRIPTION QTY.1. FI00096 Union . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strona 25 - CONFIGURATION

MANUAL TILT - 10" CONSOLEITEM NO. PART NO. DESCRIPTION QTY.1. KE51730 Tilt Shaft Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strona 26

POWER TILT - 10"/12" CONSOLE

Strona 27 - COMPONENT

POWER TILT - 10"/12" CONSOLE ITEM NO. PART NO. DESCRIPTION QTY.1. KE50581 Bridge Rectifier . . . . . . . . . . . . . . . . . . . . . . . .

Strona 28 - MAIN TERMINAL BLOCK

WATER METER ASSEMBLY - 18" CONSOLE

Strona 29 - 10" CONSOLE

WATER METER ASSEMBLY - 18" CONSOLEITEM NO. PART NO. DESCRIPTION QTY.1. FI05058 3/4" Cross . . . . . . . . . . . . . . . . . . . . . . . . .

Strona 30 - Solenoid Valve, 3/8"

FLUSH PISTON -VALVE (USED PRIOR TO 2003)ITEM NO. PART NO. DESCRIPTION QTY.T40430 Valve Assembly (includes parts 1 - 16) . . . . . . . . . . . . . . .

Strona 31

FLUSH PISTON -AIR SYSTEM, 10" CONSOLE(USED PRIOR TO 2003)ITEM NO. PART NO. DESCRIPTION QTY.1. FA30512 Spacer . . . . . . . . . . . . . . . . . .

Strona 32

FLUSH PISTON -LUBRICATOR (USED PRIOR TO 2003)ITEM NO. PART NO. DESCRIPTION QTY.1. FA30512 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strona 33

ITEM ON. PART NO. DESCRIPTION QTY.1. KE55210 WELD RING, KETTLE BOTTOM OUTLET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12. FI05144-3

Strona 34 - 18" CONSOLE

MOVING UNIT 1. While still on skid, move unit as close to finalinstallation position as possible.2. Prepare unit for lifting as shown in diagram.3. Li

Strona 35 - Solenoid Valve, 3/4"

ITEM NO. PART NO. DESCRIPTION QTY.I KE601603 QUICK CONNECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strona 36 - FLUSH PISTON

FLUSH PISTON -AIR SYSTEM, 10" CONSOLE(USED AFTER TO 2003)17 KE532177 PNEUMATIC HOSE, (1/4 I.D.x 31 LG.) . . . . . . . . . . . . . . . . . . . .

Strona 37 - AIR SYSTEM, 10" CONSOLE

ITEM ON. PART NO. DESCRIPTION QTY.5. KE55257 MALE QUICK PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strona 38 - LUBRICATOR

BUTTERFLY VALVEITEM NO. PART NO. DESCRIPTION QTY.1. - 7. KE51603 Butterfly Valve, 2" (includes housing) . . . . . . . . . . . . . . . . . . . . .

Strona 39 - ARTS 5. - 13

MAIN COMPONENT REFERENCE CHARTSValves:Mechanical:KETTLE PRES- STEAM SAFETY MANUAL CHECKSTRAINERSOLENOIDSSIZE SURE TRAP VALVE VALVE VALVEGALLONS PSI ST

Strona 40

MAINTENANCEINSPECTION AND MAINTENANCE CHECK LISTCleveland Range equipment requires little preventative maintenance. We do however provide the followin

Strona 41

AIR LINE LUBRICATOR OILFILLING PROCEDURE1. Disconnect air supply and bleed system.2. Remove cover on console (see PARTS LIST -PNEUMATIC COMPONENTS).3.

Strona 42 - AIR SOLENOID VALVE

RE-INSTALLING SPEEDCONTROL CABLESpeed Control Assembly1. Turn sprocket of speed control so that wire."A"is fully extended towards shaft &quo

Strona 43 - BUTTERFLY VALVE

LUBRICATIONLubricate the following parts every three monthsto insure smooth operation and reduce wear.MIXER BRIDGEHOUSINGThere are two greasenipples o

Strona 44 - Mechanical:

SOLENOID VALVEMAINTENANCESolenoid Valve Exploded View DrawingOrdering InformationParts marked with an asterisk (*) in the SolenoidValve Exploded View

Strona 45 - MAINTENANCE

⇒ D/ Lower bridge.⇒ E/ Bridge pins should enter pin hole on kettleperfectly, If not return to step 1 and repeatleveling steps.⇒ F/ Raise bridge and sw

Strona 46 - Replacing “O” rings (8):

Coil ReplacementWARNING: Turn off electrical power supply.1. Disconnect coil lead wires and greengrounding wire if present. 2. Remove retaining clip,

Strona 47 - REPLACEMENT PROCEDURE

MRC 7000 ENABLE MODEPROCEDURE (1&2 PEN)For Cook Chill Direct Steam Mixer KettlesReference page #36 in the MRC 7000 Installation,Wiring, Operation

Strona 48 - DISASSEMBLY OF SWITCH

WIRING DIAGRAMSINGLE KETTLES

Strona 49 - Excessive Leakage:

WIRING DIAGRAMTWIN KETTLES

Strona 50 - Valve Reassembly

FLOW PATH FOR HYDRAULIC SYSTEM SecondaryHydraulicMotorPrimaryHydraulicMotorCheckValveHydraulicCylinderTo Tank3 Way Solenoid Valve2 Way Solenoid ValveD

Strona 51 - " will appear

SPARE PARTS LISTITEM ON. DESCRIPTION QTY. QTY.DOMESTIC OVERSEASSpare PartsSE50426 Air Filter Element 1 1SE50428 "O" Ring for Air Filter 1 1K

Strona 52 - WIRING DIAGRAM

STEAM REQUIREMENTS FOR KETTLESKettle Cap. Kettle 25 psi Steam 265°F 40 psi Steam 287°F 80 psi Steam 302°FU.S. Gal. Dia. Lbs./Hr. Hp./Hr. Lbs./Hr. Hp./

Strona 53

The following will be performed before the unit is connected to utilities:1. Visual Examine unit for scratches, dents, or other defects. 2. Visual

Strona 54 - HYDRAULIC SYSTEM

OPTIONAL CONTROLSSome units may not have the following items to test13. Meter Complete this test using markings on mixer arm or a measuring strip if

Strona 55 - SPARE PARTS LIST

Operating Controls & Indicators for Standard Direct Steam Mixer KettlesITEM NO. DESCRIPTION FUNCTION1. Air Quick Connect . . . . . . . . . .Conne

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